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Module 04

12V Electrical System

Intermediate 1-3 days Power independence

Electrics are the most intimidating part of a conversion but follow a simple logic: battery stores energy, solar/alternator charges it, fuse box distributes it. For a weekender, a single leisure battery + basic solar is all you need.

Featured video

Engineers walk through the full 12V system design. The most comprehensive tutorial online.

Pro tips
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Start simple: a 100Ah lithium leisure battery + 100W solar panel + MPPT controller covers LED lights, USB charging, and a cool box. Total cost ~ยฃ300-500.

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Always fuse EVERY positive wire as close to the battery as possible. Un-fused 12V wiring in a vehicle is a fire risk.

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Use a DC-DC charger (not a split charge relay) if your vehicle has a smart alternator (most post-2015 vehicles do).

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Label every wire as you go. Future-you will be incredibly grateful.

Step by step
01

Plan your electrical loads: lights, USB, fridge, fan, pump. Calculate daily Ah usage

02

Size your battery bank (100Ah lithium covers most weekender needs)

03

Mount the leisure battery securely โ€” it must not move in a crash

04

Install a DC-DC charger connecting vehicle starter battery to leisure battery

05

Mount solar panel on roof. Run cable through a waterproof gland to MPPT controller

06

Wire MPPT controller to battery (fused)

07

Install a fuse box / blade fuse holder. Run individual circuits for each load

08

Wire LED lights, USB sockets, 12V sockets from the fuse box

09

Add a battery monitor (Victron BMV or similar) so you know your state of charge

10

Test everything. Label all wires.

What you'll need
TOOLS
Wire crimping toolAmazon โ†’
Wire strippersAmazon โ†’
MultimeterAmazon โ†’
Drill (for mounting, cable glands)Amazon โ†’
MATERIALS
Leisure battery โ€” 100Ah LiFePO4Amazon โ†’
DC-DC charger (e.g. Renogy 20A)Amazon โ†’
100W solar panel + MPPT controllerAmazon โ†’
Blade fuse box (12-way)Amazon โ†’
Automotive cable (various gauges)Amazon โ†’
Ring terminals, butt connectors, cable tiesAmazon โ†’
NICE TO HAVE
Battery monitor (Victron BMV-712 or similar)(optional)Amazon โ†’

Amazon UK links carry our affiliate tag โ€” no change to the price you pay.